Tailored Alloy Solutions for Enhanced Performance and Application-Specific Needs

Anirban Giri¹, Dushyant Kumar Gupta¹ and Ram Sandipam Adhikary¹

¹Vedanta Limited, Jharsuguda, Odisha, India

Abstract. This paper explores key advancements in alloy solutions, focusing on their properties, applications, and development processes. It highlights a high-strength 6063 alloy designed for structural, defence, and marine applications, offering mechanical performance, durability, and corrosion resistance. Additionally, a highly machinable, environmentally compliant alloy comparable to 6082 that has been tailored for automotive and industrial applications, enhancing manufacturability while maintaining structural integrity is presented.
The study discusses material composition, microstructural characteristics, and processing techniques that contribute to these enhanced properties. By analysing their performance and development methodologies, this paper provides insights into the role of advanced alloys in engineering applications, supporting stronger, more efficient, and sustainable material solutions. Further research is underway to develop next-generation alloys with enhanced thermal stability, lightweight properties, and improved wear resistance, catering to emerging demands across aerospace, energy, and industrial sectors.